May 2000

a balloon with a heart and a balloon with
a mission. It is the second FAA certified
wheelchair accessible balloon in the US,
with Seren a’s So ng being the first.
Through Reach For The Stars, Inc., a not-
for-profit foundation we are currently es-
tablishing, we hope to make hot-air bal-
looning available to special need children
around the world.
The idea for the Reach
for the Stars
a week-long camp for children with can-
cer called Camp Reach for the Sky. It is
located in the mountains east of San Di-
ego. Ten years ago, Istarted as a volunteer
to support the computers and printers pro-
vided to the camp by my company Hewlett
Packard. I soon realized there was enough
room to bring my balloon to the camp.
The following year, we offered the kids
tethered rides in the morning and before
sunset each day. The balloon was a huge
success and the kids loved it. Since then,
Stars!
Murphy
grown
to
another
camp,
Camp
Ronald
McDonald
in
Idllwyld. Last summer, we
attended
7
camp
sessions
and
provided
more
than
750
children
with
rides.
At
every camp session, some of the children
were
in
wheelchairs.
With
the
Balloon
Works
4.9
basket,
it
was
nearly
impos-
sible to accommodate these children. We
had to
do something different.
At the ‘93
Temecula Wine and Bal-
loon
Festival, we met
the Serena’s
Song
balloon team. Here was our answer! They
inspired us
to
create our own
wheelchair
accessible basket for the kids at camp. In
1996,
we
committed
to
our
dream
and
created
a
project
plan
that
detailed
the
different
stages
and
milestones,
the
ex-
pected schedule,
and
proposed
budget. I
never
realized
it
would
take
three
more
years to
complete.
to
Overcome
and
De-
sign Considerations
Some ofthechallenges we faced were:
acquiring insurance, figuring out the best
way to adapt a basket for wheelchair use,
lack of experience consistent with being a
pioneer
in
the
field,
reliance
on
volun-
teers, and balancing the cost and schedule
with
my family
life.
Insurance:
To
take our
project
be-
yond
the
dream
phase,
we
had
to
have
insurance. We
were disheartened
to find
that, with the exception of IMC, none of
the
major
insurance
carriers
were
even
willing
to
consider
us. No
wonder
there
aren’t more people working with the dis-
abled.Because IMC felt this kind ofproject
was good
for society, they offered insur-
ance forReach For The Stars. Not surpris-
ingly,
they
also
insure
Serena’s
Song.
Having cleared that major hurdle, we pro-
ceeded
with
preliminary
designs
for the
envelope and the basket.
Basket Choice: Thebasket‘s design
and implementation took the longest time
to
complete. We tried
to find
the biggest
basket
we could
put under a 105
balloon
and
have
room
for
the
pilot,
the wheel-
chair passenger and up to two more stand-
ing
adult
passengers.
We
also
did
not
want
to
start
from
scratch because
of the
huge task of getting a new basket
design
approved
through
the
bureaucracy.
In-
stead, we wanted
to
perform a 337 modi-
fication
to
an
existing
basket
which
fo-
cused
on
the
changes
we
made,
rather
May 2000

nately, to the north of us, Dave and Kim
Lynch were selling a 60 by 72 inch Gal-
axy basket and were gracious enough to
extend financial terms that allowed me to
obtainit. AlthoughGalaxy Balloons, like
most businesses we encountered, did not
want to risk any liability and wanted to
stay clear of the project, they were kind
enough toshare some of their basketdrop
testinformation. That helped convince us
that this basket was a good choice.
WheelchairDecisions/Designs:Af-
ter contacting pilots in the US, Canada,
andEurope aswellas medical profession-
als, wheelchair suppliers, and wheelchair
van conversion businesses, we found a
wide variety of opinions as to the “right”
methodtouseforsafelyflyingwheelchair
bound people. With all this information,
we decided on the following simple de-
signpath. We wouldtake the people up in
their
own
wheelchairs.
In
most
cases,
their wheelchair isconfigured to them by
their doctor. By not moving them from
one chair to another, we
could prevent
accidentally
injuring
them.
This
also
means we have to limit our flightsto very
calm conditionsthatwouldallow standup
landings with the crew present. Because
of this choice, we could also finalize our
wheelchair securing system. More than
90 percent of wheelchairs in current use,
rely on their lower frame rails for their
major structural support. We bolted four
quick release tracks into the basket floor.
These tracks are similar to those used in
aircraft and
in wheelchair van conver-
sions. Mike Prentice made four custom
setsof quickrelease tie downsthatsecure
the wheelchair rails to the tracks in the
floor. We also replaced the standard one
inch basket support poles with four inch
wide oak boards. This allows us to push
the wheelchair against the
oak boards,
apply the wheelchair brakes, and attach
thestraps.Thewheelchair issecuredin all
possible axes of movement. Flight pas-
sengersare responsiblefor their ownsup-
port (such as a seat belt) to secure them-
selves totheirwheelchair. Fortethers, we
provide a wide, soft, foam
belt that at-
taches around
the
passenger
and
their
chair with velcro.
Since lifting a wheelchair over the
sideof the basket wasout of the question,
we needed some
sort of door or
entry.
Because the floor of the basketis only1.5
off
the
ground,
we
felt a
ramp
would be unnecessary and cumbersome.
We elected to go with a 45.5 inches wide
panelthatiseasilyremoved outofthe way
for passenger loading. The panel has two
guide pins on the bottom for positioning
and it issecured at the top with twoquick
release pins.We keptthe panelheight low
(35inches)to ensure maximum visibility
and enjoyment of the flight by a person
sittingin a wheelchair.
The final test of this design was the
mandatory free fall drop test required by
the FAA. We had to drop the fully loaded
system
three
times,
first with a
basket
angle of 0 degrees (flat drop), next at 15
degrees, and finally at 30 degrees. With
our basket dimensions, the final drop was
done with the low side 36 inches off the
ground and the high side six feet off the
ground! This lastdrop was the most terri-
fyingforme.I knewwe’d donea greatjob
inthedesignand engineering, andthatthe
Galaxybaskethadpasseddroptestsloaded
with5000 pounds,but I’m nota manufac-
turer who has more of these baskets sit-
ting in the wings. I was afraid it would
turn outlike those airbag commercials on
TV where the car is totaled, but it passed
thetest.Youshouldhave heardthe shouts
ofvictorywhenwe passedwithoutasingle
problem!
Volunteers: To help keep the cost
help as possible. I’m very proud of and
thankful for the people who assisted with
this project. But, I quickly learned that
volunteers, no matter how well intended,
often don’t have as much time to help as
they initiallythinkthey will. So, in work-
ing with volunteers, I learned that 1) a
project willtake longer than expected, 2)
thatI willhave tolearn to doa lotmore of
the work myself than initially planned,
and 3)increase my budget, so I can pay to
have some of the work done.
Balancing It All: Life is always a
jugglingact, but anybodywhohastried to
balance a full time job, marriage, and a
two year old along with a project of this
scope, knows thatI was doingan awfullot
of juggling! Many thanks are due to my
wife Carol and son Riley.
Basket interior with wheelchair
strapped down.
Inset: Basket door.
Right:
Drop test of the basket.

May 2000
Uncharted Territory: Before
we
started to tear into the basket, we needed
to have a basic design path. This would
need to be reviewedby anFAA approved
engineer. MikePrentice,of PacificSouth-
west Aerostats, facilitated this, by work-
ingwiththe localFSDOto locate a highly
respected and trusted aviation engineer,
Hillyear Prentice(norelationshiptoMike).
It was obvious by going through these
initial steps that we were
in uncharted
territory. No one involved had ever been
through thistype of projectbefore, but all
were enthusiastic about making it hap-
pen. Mike’sguidance and excellentrepu-
tationwiththeFAAhelpedkeeptheproject
on track and moving forward. His skill,
knowledge, andmany yearsof ballooning
experience wasthe source for many ofour
key designs.
EnvelopeDesign
and Manufac-
turer Selection:The envelope designwas
developed from a black and white draw-
ingby a Camp Reach for the Sky camper,
Robbie Medina. He created a young boy
in high top tennis shoes, shorts and shirt
reaching into the skygrabbing a star. Our
request to use his design on our balloon
was
enthusiastically
endorsed.
Fortu-
nately, I workatHewlettPackardandhad
access to some great equipment to help
me colorize Robbie’sdrawing. Througha
contest I held at work, co-workers and
their families helped develop the color
scheme using stock, primary colors. The
winner
got
a
free
balloon
ride.
From
Robbie’s artwork, I also created a figure
of a young boy in a wheelchair and now
the two boys adorn opposite sides of the
envelope. Since we assumed we’d be do-
ing a lot of balloon glows, it was impor-
tant that the artwork be inlaid rather than
over-laid to allow the true colors to show
through. Because of limited space at a lot
of the camps, we decided on a maximum
envelope sizeof 105,000cubicfeet.David
Bradley of California Dreamin’ and the
U.S. UltraMagic distributor, helped tre-
mendously in making recommendations
thatwouldenhance the life of the balloon
and
in
getting the
most
value
for
my
limited dollars.
We
then sent drawings
and specifications out to the major bal-
looncompanies and requested a quote for
a complete system. The best pricing and
value came backfrom a company thatwas
yet to be certified in the US, UltraMagic
of Spain. As an engineer specializing in
dards are fairly rigorous. I decided to
check out the operationfirsthand. A visit
to the UltraMagic manufacturing facility
outside of Barcelona left me thoroughly
impressed withtheir people and products.
I considered them a great value and de-
cided to take the risk that they would
receive their US certification by the time
mynewballoonwouldarrive. Asitworked
out, our balloon was the first non-com-
mercial UltraMagic balloon in the US.
The envelope is a M-105 and is 100 per-
cent Hyperlast fabric with two turning
vents and the FDSdeflation system. The
conventional basket is a C-4, high top
with MK-10 burners. We cried when we
first inflated the balloon. Ultra Magic
builtitexactlyaswe plannedand dreamed!
The system is designed to operate in
free flight or tether.
Flight: The first priority is always
safety. Asnoted previously,theindividual
will come in their own wheelchair. They
must have their doctor’s permission for
the flight and
must also sign a waiver
provided by the insurance company.
Our local preferred flight area is the
wine
country
of
Temecula,
California.
We’ll only fly in the mornings when the
calm
winds provide us with a stand up
landing.
Since
most wheelchairs don’t
have cushions or spring tothem, this sort
of landing will be a necessity. The basket
will easily carry the wheelchair passen-
ger, one or two passengers, the pilot, and
40 gallons of fuel.
Tethers:The maindifferencefor teth-
ers is the removal of most of the fuel. All
my tanks are 10 gallon tanks with quick
disconnects.
They are
easier
to handle
than the larger tanks and with the quick
disconnects, easier and safer to remove
during tether operations. Our center di-
vider
panel is
open
to
allow
the
easy
handling of fuel tanks. The envelope is
attached tothe basket through the Galaxy
tether harness. The four tether ropes are
then attached to this tether harness. We
operate with only one burner for tether
operations.
I know some of you are interested in
the cost figures. Our envelope with cus-
tom artwork and two complete baskets
payingforit! Ithas been quitea journey—
but the
real
beauty
of
the
trip
is just
starting. We hope that our Reach for the
Stars Foundation will allow us to make
the
balloon
available
to
special
need
children’sorganizationseverywhere. The
joy Reach for the Stars brings to the kids
makes allthe time andhard work worth it.
I’d do it again in a heartbeat.
The best wayfor me to end this story
is to thank those that helped make this
dream come true. It could not have been
completedwithoutoutthe help, ideas, and
inspirationofmany people. Firstandfore-
most is my wife Carol and young
son
Riley. Thanks for sharing this dream and
sacrificing the time and money to make
thishappen. Thanks to the many children
from CampReach for theSky thatinspire
uswiththeir dailylives. Thanks toRobbie
Medina for his uplifting spirit and tal-
ented artwork that now graces the side of
the envelope. Thanks to the special team
of “Balloon Doctors” of
Pacific South-
westAerostats, Mikeand Brenda Prentice
for their time and uncompromising dedi-
cation toqualityandthe spiritof balloon-
ing. Thanks to Hillyear Prentice for his
thoroughness and engineering judgment.
Thanks to Kim and Dave Lynch for help-
ing me to obtain the basket.
Thanks to
IMC for
their foresight,
their
commit-
ment to doing the “right thing for soci-
ety,” and
providing
insurance
for
the
project. Thanksto Serena’s Songand her
team for breaking the ground in this area
and providing us their
encouragement.
Thanks to Dave Bradley and the fantastic
UltraMagic team in Spain that turned a
dream on paper into an airborne reality.
Thank you all!
Pat Murphy is a Systems Engineer
and has been withHewlett Packard for 20
years. He became a commercial lighter-
than-air pilot in 1992. He met his wife
Carol while both were volunteering at
Camp Reach for the Sky. They live in
Encinitas, California with their young
son Riley. You may contact Pat through
www.reach4thestars.org or by writing:
Pat Murphy 433 Villa Blanca Court,
Encinitas, CA 92024.