September 2000
ing the advice most often heard is, “volunteer to crew.” Fine, the
novice says, but what is crewing?
The purpose of
a balloon
pilot’s ground
crew is
to
aid
the
pilot
in
safely
launching,
chasing, landing,
and
recovering
the
balloon. In fifty words or less, that’s what the crewing experience
is
all
about. Unfortunately
there
are
no
organized
schools
that
teach
balloon
crewing.
And
while
there
are
given
methods
of
crewing,each pilot may add his orherown nuances as to howthey
desire
their crew
to
work.
Thus
a
broad
base
of experience
in
crewing is best gained over time. However, more and more safety
seminars
are beginning
to
address
crew
issues
and
training,
and
the
Balloon Federation ofAmericadoes
offer a “crew handbook” so slowly
but surely
crew training
is becom-
ing a bit more structured. Likewise
respect
for
the
importance
of
the
role of the crewperson is on the rise
as
evidenced
by
the
BFA’s
Crew
Achievement Award Program.
Still
these
are
avenues
open
usually
only
to
those
who
have
somehow already
pierced
the veil
of
“getting
involved.”
One
of
the
easiest ways for thenoviceto join is
to
volunteer
to
crew
at
a
balloon
rally
in
their
area.
Usually
these
rally
organizers
will provide some
modicum of training, but I’ve seen
pilots pull spectators right out of the
crowd to anchor a crown line, oper-
ate a fan, or even
drive chase.
Thus
the
purpose
here
is
to
provide
a
basic
understanding
of
the workings and
responsibilities of the typical balloon
crew.
Through
some method, either planned or coincidental, you
have arrived at the launch site of a hot air balloon and are invited
to
join
in as
crew. What to do? Rule number one is always wait
for instructions from the pilot or crew chief. Each pilot has his/
her own
order of doing
things. Likewise individual crew mem-
bers
may
already
be
pre-assigned
certain
tasks,
so
do
only
as
instructed.
The general order of things will find the pilot and crew busy
unloading the balloon and equipment
from
the chase vehicle or
trailer. Once the basket is unloaded and the uprights and
burner
are mounted, you’re ready
to
position
the balloon
for inflation.
Prior to this the pilot will normally have determined the wind
direction
at the launch site. This
is
vital to properly
positioning
the balloon
as
balloon always take off downwind!
First
the
basket
is
pushed
over
onto
its
side.
The
basket
opening
should
be
pointed
in
the
downwind
direction.
The
inflation fan is positioned near the basket, usually to one side and
slightly forward of the middle of the basket. Some pilots have a
preference for which side the fan is
on,
but a
good
rule of
thumb
is
to
position
it
so
the
exhaust
fumes
from the motor blow away from the
basket.
The envelope (still in
its stor-
age bag) is placed
about
15 feet
in
front
of
the
basket
opening.
Next
the bag is opened and the envelope
is
attached
to
the
basket
with
a
series
of
ropes
or
cables.
And
fi-
nally, the envelope is pulled out of
its storage bag into a long, straight
line.
This
is
most
easily
accom-
plis hed
by
two
crew
members
merely walking the bag away from
the
basket
allowing
the
envelope
fabric to spill out behind them. Now
the balloon
is
properly
positioned
for the next step, cold inflation.
Cold
Inflation
Typically
a full
crew comple-
ment
for
a balloon
will
be
a pilot
and four people. This is primarily determined by
the number of
crew positions to be filled for a safe cold inflation. One should be
on the balloon’s crown line (the long rope attached
to
the top of
the balloon envelope), one to operate the inflator fan, and two to
hold the mouth of the envelope open. Notice we say the mouth of
the
envelope because
the balloon
is
actually
made
up
of
three
components,
the
envelope
or
fabric
bag,
the
basket,
and
the
burner
and
fuel
system.
Now,
let’s
examine
the
purpose
and
responsibilities of the crew members at each of these positions.
The inflator fan
is what
fills
the balloon
with air to begin a
Experience

September 2000
positioned properly it should rarely need to be
moved and should never be moved while running. Before starting
the engine the crew person in charge of the fan should check the
general area for any loose debris that might be sucked in by the
fan or blown out by it. Always stand behind the fan and remain
constantly alert. The fan is the most dangerous piece of equip-
mentin ballooning and, in the case of an emergency, itsoperator
should always be ready to shut it downimmediately.
Otherwise,
you
should
await
instructions
from
the pilot
before killing
the
engine. (This should be discussed with the pilot in a crew briefing
prior to
actually inflating the balloon.)
The area
around
the
rear
of the basket
and
near
the
fan
is
wheremost spectators will gather to watch the balloon, so be alert
to
children who may try sticking something into the fan, includ-
ing
their fingers. (Spectators should
always
be asked to
remain
behind the basket or well clear to either side of the balloon.) Also
beware oflose clothing,drawstrings or other items that could foul
the fan
blade.
The two crew members at the mouth of the balloon are there
to
aid
the
inflation
of
the
envelope.
Their
task
is
to
grasp
the
envelope and hold the throat or mouth (the large hole) open so the
cold
air
can
fill
the
envelope.
Never
grasp
the balloon
fabric.
Always hold on to either oneof the cables or the load tapes (nylon
webbing which joins the fabric panels). Some models of balloons
are
equipped
with
handling
ropes
for
this
purpose.
Again
you
should
keep spectators
clear of this area.
As the cold air is filling the envelope the top
of the balloon
will
usually
be sealed
(or
seated)
in
place
at
this
time. (Some
pilots
reseat
the
top
after
each
deflation
rather
than
prior
to
inflation) This can
easily
be done by
crew members so
long as
you have been
properly
instructed. Once the top
is in, the crew
member assigned
to
the crown line should
be in place.
The purpose of the crown line is to steady the balloon as it is
being filled
and begins to rise. This is a very easy job on
a calm
day and a very difficult one on a windy day. During cold inflation
the object is
to
hold the envelope steady and not
allow it
to
roll
from
side to
side as it will want to do
given
enough wind.
Inflation
Once the pilot has checked and determined everything to be
in
order, a signal
is
usually given
to begin hot
inflation. This is
especially important
for the crew member on
the crown
line as
their task
now is to
steady the balloon as it rises. As soon
as the
pilot begins to apply heat to the air inside the balloon it will want
to
rise.
The
task
for
the
person
on
the
crown
line
is
to
apply
enough tension that the envelope rises slowly and steadily into an
upright
position.
Too
little
tension
and
the
envelope
will
rise
almost
immediately leaving a
bubble of hot
air at
the top
and
a
collapsed
throat
making
it
nearly
impossible
for
the
pilot
to
continue the hot inflation. Too much tension will cause the top to
pull
lose and the balloon will begin to deflate.
Tension should be maintained on the line until the balloon is
completely upright and steady. Let go too soon and the envelope
will go all the way up to vertical and start to fall backwards before
righting
itself. This
is called
“rebounding” and
is
a no-no
for a
professional crew.
Meanwhile at
the
mouth,
the crew members
will continue
holding the throat open as the pilot applies the first few blasts of
heat
from
the
burner.
The
object
is
to
help
create
the
widest
possible opening of the throat, thereby eliminating the danger of
accidentally burning theballoon fabric. Oncethe balloon starts to
rise, these two crew members should move from the mouth to the
rear of the basket,
and
apply
“weight on.” This is
best
done by
putting your folded arms over the edge of the basket.
At a pre-arranged signal from the pilot, the fan operator will
shut
down
the
engine,
move the fan
a few feet back
and
away
(upwind)
from
the
basket
and
then
join
the
others
in
adding
“weight
on” to the basket.
Finally as the balloon settles into its natural upright position,
the
crown
line will
either
be left
to
hang
down
the
side
of the
balloon or walked to
the basket to
be secured
there.
Launch
Once the balloon is secure in an
upright position, this is the
time to begin loading any passengers, and to double check that all
equipment, maps, strikers, radios, etc. are on board. A quick radio
check
between
the
balloon
and
chase
vehicle
is
also
advised.
Now is also the time to confirm that the designated chase driver
Check
launch
field
for
foreign
objects that could damage balloon.
2.
Handle
envelope
only
by
load
tapes.
3. Keep spectators (especially
children) clear of inflator fan.
4. No Smoking!
5. Don’t pretend to understand
instructions, ask if you don’t
know.
“weight on”
to
basket
as
balloon comes upright.
2.
Conduct
final
checklist:
radios
working, keys with driver, etc.
3. Remove weight as directed by
pilot; keep yourself and spectators
clear downwind of the balloon.
4. Load and secure all equipment.
5. Police the area.


Inflation
Launch
September 2000
be sure the sky above is clear of other balloons. Even if a launch
director gives you a “go” sign, check anyway.
Atthe pilot’scommandof “weightoff”the crew willrelease
the basket and the balloon should drift gently upward. Again be
certain thatno one (spectator or crew)isin the downwindpathof
the balloon. Alsobe sure that the “weight off”command isclear
and is obeyed. More than once has a careless crew person been
lifted skyward unintentionally.
Withthe balloon driftingserenelyskyward thecrew’s atten-
tionshiftsto the chase. First,reload all equipment ontothe chase
vehicle. Fans and envelope bags get lonely when left in a field!
Alsobe sure to police the area for anylitter. Leave thelaunch site
in better conditionthan when you arrived. Next get all crew and
passengers on board. Everyone should ride inside the vehicle if
at all possible. Anyone riding outside (likein the back of a pick-
up truck)should be seated on the floor and keep their arms and
legs inside.
There are no great secrets to driving chase, just common
sense. Here rule number one is for the driver to watch the road.
Let someone else follow the balloon and give directions. Chasing
a balloon does not grant permission to disobey traffic
laws,
including speed limits, stop
signs or
traffic
signals.
Use
of
emergency flashers while parked is a good idea, but not while
driving as these defeat turn signals on most vehicles and could
contribute to an accident.
Drive parallel tothe balloon’sflightpath and usemainroads
as much as possible; secondary or residential streets often take
more time. Plan ahead, but don’t get too far ahead. For example,
you might drive to the last cross street which will give you an
opportunity to turn right or left then wait for the balloon before
crossing a bridge that will commit you to the opposite side of a
river. Keep radio traffic to a minimum of necessary communica-
tions.Except in extreme situations, let the pilotinitiatetransmis-
sions.
the balloon.
2. Keep to main roads until landing
and obeyall trafficlaws.
3. Maintain visual contact with the
balloon, keep radio talk to a mini-
mum.
As soon as the pilot has indicated an intention to land you
shouldbegin to close the gap between the balloonand the chase
crew. Again try to stay just ahead of the balloon so as to advise
the pilot of fences, locked gates, standing water, powerlines or
other hazards. Remember that the
crew does not have to be
waiting at the
moment of touchdown. The
pilot’s certificate
implies that he or she can land the balloon without assistance.
And even if the entire crew is made up of 300-pound gorillas, they
will be unable to stop the inertia of the balloon.
Always attempt to get permissionfrom the landowner prior
to landing if possible. Stay with the chase vehicle until the pilot
is committed to a landing.
In the event of a high wind landing or other circumstance
where thecrew’s presence is needed inthe landingfield, parkthe
vehicle on a road or driveway and go to the balloon on foot.
Remember
this is someone
else’s property and you want to
disturb as little as possible. If you go driving across a field a
bystander might do the same. Besides,
while walking to the
balloon you can check the vehicle’s path for any unseen ob-
stacles.
Advise
pilot
of
any
hazards at
indicatedlandingsite(lockedgates,
fences,powerlines,livestock, etc.).
2.Obtainlanding and recoveryper-
mission from the landowner.
3. Assistpilotas necessarywith
droplineor high wind landing.


With the balloon landed safely deflation takes only minutes.
One crew member should take the crown line and pull it in a
down wind direction. At the same time, the pilot will pull open the
deflation port allowing the air inside the balloon to escape. The
remaining crew should already have cleared the ground of any
sharp objectsand if necessary can helphold the collapsingfabric
away from tree limbs, fences, etc. Once deflated, it’s time to
repack for the next flight. This isone exercise where you can get
everyone involved, including passengers or bystanders, if you
wish.
The recovery isa two-part task;securing the basket and re-
packing theenvelope. To securethe basketbe certaintobleedand
shutdown the fuel system. All electrical equipment should also
be shut off. The burner and uprights should be dismantled and
stored properly. While some pilots will leave the uprights and
occasionally the burner(s)mounted, this is notrecommended as
Chase
Landing
September 2000
Respect
and
protect
landowner’s property. Keep spec-
tators
out, do
not
cut
fences
or
locks.
2. Check landing
site for foreign
objects that could damage
enve-
lope
before deflation.
3. Repack envelope same way
every time.
4. Reload and secure all equip-
ment and police the area.
5. Thank the landowner.
6. Save postflight celebrations
for appropriate locations (not
private property).

vibration
of
traveling
even
short
distances
could
create
unwanted damage.
As this is being done the envelope should be
detached
from
the
basket
and
the
fabric gathered
into
a
long,
straight line. This is done by “milking” or squeezing the remain-
ing air our of the balloon. While doing this be sure to again watch
for sticks, glass, wire, etc. that could snag or tear the fabric. And
remember, handle the envelope only
by the load
tapes.
The envelope is then
repacked
into
its storage bag.
This
is
normally done by
two people carrying the bag
to
the rest of the
crew who are holding the envelope fabric at about 3-foot inter-
vals. The balloon
should
go back
into
the bag
exactly the same
way every time. A popular method is to position the storage bag
with
its flap
“to
the back” or “away” from the basket.
Only now are you ready
to
bring the chase vehicle onto the
field to recover the balloon. Drive only one vehicle in if possible.
Drive on the edge of the field as much as possible and then follow
the
path
walked
by
the
crew
earlier
so
as
to
limit
potential
damage.
Load
and
secure
all
equipment. Police the landing
site for
any litter then
return
to public property
(driving out the field the
same
way
you
came
in)
as
soon
as
possible.
Ceremonies
and
parties
should
be saved for appropriate places.
Above
all
be
courteous
to
and
considerate
of
others
you
come in contact with. Remember that you are a representative of
the sport of ballooning and just possibly the only contact a person
may have with this sport. Your cooperation and attitude can have
a big
impact
on the future of ballooning.
Recovery